China Good quality Oilless High Pressure Nitrogen Compressor for N2 Generator Natural Gas mini air compressor

Product Description

KDS Series Dry Screw Oil Free Compressor is used in all kinds of industries where gas quality is important for the end products and production processes.These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.

Only oil-free N2 compressors deliver 100% oil-free gas, CHINAMFG develop oil-free air compressors especially for applications demanding the highest levels of purity. Zero risk of contamination means zero risk of damaged or unsafe products, or losses due to operational downtime.

Features:

World class oil-free compression element 
1.Unique seal design guarantees 100 % oil-free gas
2.Operation far below critical speed
3.High overall efficiency, thanks to: 
 – superior rotor coating
 – element cooling jackets
4.No oil ‘clean up’ problems

SuperCoat – Energy savings and longer life Coating
Adekom’s exclusive SuperCoat rotor and housing coating process uses a mechanical and chemical CHINAMFG to insure the thinnest coating with the tightest possible grip. First, the rotor and housing surfaces are mechanically prepared to accept the coating. Then SuperCoat is precision-applied to insure the most even coat possible. Finally, all surfaces are heat-cured to solidify the mechanical/chemical bond. Compared to other coatings, SuperCoat delivers longer life and energy savings.

Energy Saving Electric Motor 
Highly efficient, totally enclosed fan-cooled (T.E.F.C.), IP55, class F electric motor can achieve high efficiency of 95.2% that brings an unprecedented level of energy saving. High quality high-speed bearings from “SKF” are fitted for continuous trouble-free operation.
Advanced control and monitoring system

Advanced control and monitoring
1.Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
2.Multi-language selectable display 
3.All monitoring and control functions via 1 interface 
4.Wide communication possibilities 
5.Integration possible in many process control systems (field bus system)

High efficiency+high reliability water cooling
1.corrosion resistant stainless steel tubing 
2.highly reliable robot welding; no risk for leaks 
3.aluminium star insert increases heat transfer 
4.cooling water outside tubes guided by baffles 
no dead zones 
limited fouling 
no degradation in cooler performance 
easy cleaning 
very long service intervals

 

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Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Can Gas Air Compressors Be Used for High-Pressure Applications?

Gas air compressors can be used for high-pressure applications, but there are certain considerations to keep in mind. Here’s a detailed explanation:

Gas air compressors are available in various sizes and configurations, and their suitability for high-pressure applications depends on factors such as the compressor’s design, power output, and the specific requirements of the application. Here are some key points to consider:

1. Compressor Design:

Not all gas air compressors are designed to handle high-pressure applications. Some compressors are specifically built for low-to-medium pressure ranges, while others are designed to deliver higher pressure outputs. It is important to select a gas air compressor model that is rated for the desired pressure range. The compressor’s specifications and manufacturer’s guidelines will provide information on the maximum pressure it can generate.

2. Power Output:

The power output of a gas air compressor is a crucial factor in determining its suitability for high-pressure applications. High-pressure compressors require more power to achieve and sustain the desired pressure levels. It is important to ensure that the gas air compressor has sufficient power output to meet the demands of the specific high-pressure application.

3. Cylinder Configuration:

The cylinder configuration of the gas air compressor can also affect its ability to handle high-pressure applications. Compressors with multiple cylinders or stages are designed to generate higher pressures compared to compressors with a single cylinder. Multi-stage compressors compress the air in multiple steps, allowing for higher pressure ratios.

4. Safety Considerations:

High-pressure applications require careful attention to safety considerations. Gas air compressors used for high-pressure applications should be equipped with appropriate safety features such as pressure relief valves, pressure gauges, and safety shut-off systems. It is crucial to follow all safety guidelines and regulations to ensure safe operation.

5. Maintenance and Inspection:

Regular maintenance and inspection are essential for gas air compressors used in high-pressure applications. High-pressure operation can put additional stress on the compressor components, and proper maintenance helps ensure optimal performance and safety. Regular inspections and adherence to maintenance schedules will help identify and address any potential issues before they become major problems.

6. Application-specific Considerations:

Each high-pressure application may have specific requirements and considerations. It is important to evaluate factors such as the required pressure level, duty cycle, flow rate, and any specific environmental conditions that may impact the performance of the gas air compressor. Consulting with the compressor manufacturer or a qualified professional can help determine the suitability of a gas air compressor for a particular high-pressure application.

In summary, gas air compressors can be used for high-pressure applications, provided that they are designed, rated, and configured appropriately. It is essential to consider factors such as compressor design, power output, safety features, maintenance requirements, and application-specific considerations to ensure safe and reliable operation at high pressures.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

What Are the Advantages of Using a Gas Air Compressor Over an Electric One?

Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:

1. Portability and Mobility:

Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.

2. Independence from Electricity:

One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.

3. Versatility in Fuel Options:

Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.

4. Higher Power Output:

Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.

5. Continuous Operation:

Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.

6. Quick Startup and Response:

Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.

7. Durability and Resistance to Voltage Fluctuations:

Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.

8. Lower Energy Costs:

Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.

Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.

China Good quality Oilless High Pressure Nitrogen Compressor for N2 Generator Natural Gas   mini air compressorChina Good quality Oilless High Pressure Nitrogen Compressor for N2 Generator Natural Gas   mini air compressor
editor by CX 2024-02-07

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